New $30 million facility to meet global demand of EV chargers

ABB has started the construction of its new facility in San Giovanni Valdarno, Italy, which will serve as a global Center of Excellence and production site for electric vehicle charging infrastructure.

The 16,000 square meter facility is expected to be operational by the end of 2021.

The $30 million investment in this new facility is part of efforts by ABB to drive innovation in this fast-growing sector. It follows a $10 million investment in a new fully sustainable, global e-mobility headquarters and Research and Development (R&D) center built on the TU Delft Campus, Heertjeslaan, Netherlands which is set to officially launch later this year.

The new plant will produce direct current (DC) electric vehicle battery chargers, from domestic systems to systems for installation in public areas and those dedicated to urban public transport. It will also help to further support ABB’s growth and innovation in the e-mobility sector. 

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The new facility will be characterised by the integration of ABB Ability digital solutions. They will allow complete visibility and optimization of the production of every individual product and interconnect automated warehouse management systems with factory departments. Automated equipment for the assembly of printed circuit boards and monitoring and testing systems will be connected to the factory information system. 

R&D activities will take place in a dedicated 3,200 square meter space for development and prototyping. They will focus on the implementation of innovative solutions, new software and product life cycle management tools to fully integrate R&D activities with manufacturing activities, both internally and with external electronic manufacturing services.

Giampiero Frisio, head of ABB’s smart power division said: “Today represents a significant milestone in our e-mobility business. At ABB we have been driving progress in the sector for more than a decade and this new state of the art facility will contribute significantly to further advancing the global move towards zero-emission electric mobility.”

Meanwhile, the integration of renewable energy sources such as solar panels on the roof, an optimised heating and cooling system and the introduction of an electric fleet of vehicles for employees, logistics, sales and service teams will help to reduce the environmental impact of the facility.

Frank Muehlon, head of ABB’s global business for e-mobility infrastructure solutions concludes: “As global demand for sustainable transport continues to increase this new facility will ensure that ABB can meet that demand and remains the go to provider for our end to end e-mobility solutions.”

ABB recently announced that it will provide the charging technology for the Gen3 cars in the ABB FIA Formula E World Championship – the first all-electric global race series.